Thursday, January 20, 2011

Gourd banjo, part 2, and Closing the Box

With the neck glued-up and dried, we started doing a bit of preliminary shaping to the heel. Here she is cutting in at an angle to free up the material.

IMGP1161GourdBanjo

After making the cuts, we knock out the wood with a chisel and mallet. Then we clean up the sides with the chisel by hand and using a plane.

IMGP1162GourdBanjo

We used the lid of a small jar to mark out about a quarter-circle for the heel, sawed out similar to the method used on the sides of the heel, and here she is cleaning up the profile with a #7-sweep gouge.

IMGP1164GourdBanjo

Meanwhile, on the fiddle-making bench, after trimming and fitting the heel, I glued the back on this fiddle, closing it up as a box. Tomorrow, on to finishing the button on the back and heel of the neck. In this photo, the bridge (actually a blank) is simply standing in place. I had used it to double-check my neck elevation.

IMGP1159BackGlued

A story on these type of closing clamps was recently put out by the National Music Museum .

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